Clarke 6015540 MIG175TECM Mig Instructions

Clarke 6015540 MIG175TECM Mig Welder manual cover
Pages 32
Year 2018
Language(s)
English en

Clarke 6015540 MIG175TECM Mig Welder Specification

The Clarke 6015540 MIG175TECM MIG Welder is a versatile and robust welding machine designed for both professional and hobbyist use. It operates with a maximum output of 175 amps, facilitating the welding of mild steel up to 5mm in thickness. The welder supports both gas and gasless MIG welding, providing flexibility for different working environments and material types. It includes a non-live torch for enhanced safety and features a turbo fan cooling system to prevent overheating during extended use. The machine comes equipped with a built-in thermal overload protection that automatically shuts down the welder to prevent damage when it overheats.

The MIG175TECM is compatible with wire sizes ranging from 0.6mm to 0.8mm, and it supports wire spools of up to 5kg, offering extended welding operations without frequent replacements. It features a variable power setting, allowing users to adjust the output according to their specific welding requirements. The welder operates on a standard 230V single-phase power supply, making it suitable for most workshop environments. It includes a sturdy steel chassis with integrated wheels, enhancing portability and ease of movement around the workspace.

The welder is supplied with essential accessories including a professional-grade torch, earth clamp, and a spool of mild steel wire, ensuring users can begin operations immediately upon setup. Its compact design, combined with its high performance, makes the Clarke 6015540 MIG175TECM a reliable choice for a range of welding tasks, providing both efficiency and precision in metal fabrication projects.

Clarke 6015540 MIG175TECM Mig Welder F.A.Q.

How do I set up the Clarke 6015540 MIG175TECM Mig Welder for the first time?

To set up the Clarke 6015540 MIG175TECM Mig Welder, start by connecting the welder to a suitable power source. Attach the ground clamp to a clean metal surface. Insert the wire spool into the welder, feed the welding wire through the wire feeder, and adjust the tension. Finally, set the correct voltage and wire speed according to the material you are welding.

What materials can I weld with the Clarke 6015540 MIG175TECM Mig Welder?

The Clarke 6015540 MIG175TECM Mig Welder is suitable for welding mild steel, stainless steel, and aluminum. Ensure you use the appropriate shielding gas and welding wire for each material type.

Why is my Clarke 6015540 MIG175TECM not feeding wire properly?

If the welder is not feeding wire properly, check for obstructions in the wire feed path. Ensure the wire spool is correctly installed and the tension is adjusted properly. Also, examine the contact tip for wear or blockage and replace it if necessary.

How do I maintain my Clarke 6015540 MIG175TECM Mig Welder?

Regular maintenance includes cleaning the welder's external surfaces, inspecting cables and connections for wear, and checking the wire feed mechanism for smooth operation. Additionally, replace worn contact tips and liners, and ensure the gas supply is free of leaks.

What is the correct voltage and wire speed setting for 3mm mild steel?

For welding 3mm mild steel with the Clarke 6015540 MIG175TECM, start with a voltage setting around 18-19 volts and a wire speed of approximately 5-6 meters per minute. Adjust these settings based on the weld appearance and penetration.

Why is my weld spattering excessively?

Excessive spatter can be caused by incorrect voltage or wire speed settings, dirty work surfaces, or insufficient shielding gas flow. Ensure your settings are correct for the material thickness, clean the metal surface, and check the gas flow rate.

Can I use flux-cored wire with the Clarke 6015540 MIG175TECM Mig Welder?

Yes, the Clarke 6015540 MIG175TECM can be used with flux-cored wire. Ensure you change the polarity to electrode negative (DCEN) when using flux-cored wire and adjust the settings according to the wire manufacturer's recommendations.

How do I troubleshoot an irregular arc with my welder?

An irregular arc can be caused by poor electrical connections, worn contact tips, or incorrect settings. Check all connections, replace worn tips, and verify that the voltage and wire speed settings are appropriate for the material and wire used.

What should I do if the welder overheats during use?

If the welder overheats, stop welding and allow it to cool down. Ensure the duty cycle is not being exceeded, and confirm that the cooling fan is operational. Reduce the welding time or increase the rest periods to prevent overheating.

How can I improve the penetration of my welds?

To improve weld penetration, increase the voltage setting, reduce travel speed, and ensure a clean joint surface. Additionally, check that the contact tip is close enough to the workpiece and that the wire feed speed matches the welding requirements.